8th International Science Congress (ISC-2018).  International E-publication: Publish Projects, Dissertation, Theses, Books, Souvenir, Conference Proceeding with ISBN.  International E-Bulletin: Information/News regarding: Academics and Research

Optimization of CNC Turning Parameters with Carbide Tool for Surface Roughness Analysis Using Taguchi Analysis

Author Affiliations

  • 1Department of Production Engineering, National Institute of Technology, Trichy, INDIA
  • 2 Department of Mechanical Engineering, Viswajyothi College of Engineering and Technology, Vazhakulam, INDIA

Res. J. Engineering Sci., Volume 3, Issue (6), Pages 1-7, June,26 (2014)

Abstract

This experimental study concentrates on the understanding of machining process in turning of 11sMn30 using carbide tip insert under dry condition.11SMn30 is an alloy of magnesium and zinc which is mainly used for cutting steel and act as a very good rotating element in mechanical engineering and automobile components. The experiment was carried out using three input parameters namely cutting speed, feed rate and depth of cut. The main objective of the current work is to find out the optimal cutting conditions that affect the surface roughness values Ra and Rz. Tool used for the study was Taguchi analysis. The optimum values for surface roughness Ra and Rz is found to be 1.854 and 12.899 respectively. Also it was found out that the feed rate is the most significant factor on the surface roughness of the work piece.

References

  1. Rodriguez, Kantharaj, Kantharaj, Freitas and Murthy., Effect of Cutting Parameters on Surface Roughness and Cutting Force in Turning Mild Steel, Research Journal of Recent Sciences, 1(10), 19-26 (2012)
  2. V.R. Kagade and R.R. Deshmukh, Experimental investigation of turning operations using carbide inserts, International journal of applied research in mechanical engineering, 1(1), 86-89 (2011)
  3. T. Rajmohan, K. Palanikumar and M. Kathirvel., Optimization of machining parameters in Drilling hybrid aluminum metal matrix composites, Transactions of Nonferrous Metals Society of China, 22(6), 1286-1297 (2011)
  4. Azlan Mohd Zain , Habibollah Haron and Safian Sharif., Genetic Algorithm and Simulated Annealing to estimate optimal process parameters of the abrasive water jet machining, Engineering with Computers ,27(3), 251-259 (2011)
  5. Murthy B.R.N, Lewlyn L.R. Rodrigues,. Analysis and Optimization of Surface Roughness in GFRP Drilling Through Integration of Taguchi and Response Surface Methodology, Research Journal of Engineering Sciences,2(5), 24-29 (2013)
  6. Bharat Chandra Routara, Saumya Darsan Mohanty, Saurav Datta, Asish Bandyopadhyay and Siba Sankar Mahapatra., Optimization in CNC end milling of UNS C34000 medium leaded brass with multiple surface roughness characteristics, Indian Academy of Sciences 35(5), 619-629 (2010)
  7. D.V.V. Krishna Prasad and K. Bharathi, Multi-Objective Optimization of Milling Parameters for Machining Cast Iron on Machining Centre, Research Journal of Engineering Sciences,2(5), 35-39 (2013)
  8. Tao FU, Jibin ZHAO and Weijun LIU., Multi-objective optimization of cutting parameters in High-speed milling based on grey relational analysis coupled with principal component analysis, Front. Mech. Eng, 7(4), 445-452 (2012)
  9. S. Saikumar and M.S. Shunmugam., Investigations into high-speed rough and finish end-milling of hardened EN24 steel for implementation of control strategies, International Journal of Advanced Manufacturing Technology, 63(1) 391-406, (2012)
  10. M. Mangesh R. Phate, Tatwawadi and Modak, Modelling and Simulation of Productivity in the Turning of Ferrous and Nonferrous Material using Artificial Neural Network and Response Surface Methodology, Research Journal of Engineering Sciences,2(3), 37-44 (2013)
  11. V.N. Gaitondea, S.R. Karnikb, J. Paulo Davimc., Taguchi multiple-performance characteristics optimization in drilling of medium density fiberboard (MDF) to minimize delaminating using utility concept, Journal of materials processing technology, 196(1-3), 73-78 (2008)
  12. Gül Tosun., Statistical analysis of process parameters in drilling of AL/SICP metal matrix composite, International Journal of Advanced Manufacturing Technology, 55, 477-485 (2011)
  13. S. Ramesh, L. Karunamoorthy and K. Palanikumar, Measurement and analysis of surface roughness in turning of aerospace titanium alloy (gr5), Measurement, 45(5), 1266-1276 (2012)
  14. Nagaraja, Mervin A Herbert, Divakara Shetty, Raviraj Shetty and B Shivamurthy., Effect of Process Parameters on Delamination, Thrust force and Torque in Drilling of Carbon Fiber Epoxy Composite, Research Journal of Engineering Sciences,2(8), 47-51(2013)
  15. K. Palanikumar and J. Paulo Davim., Mathematical model to predict tool wear on the machining of glass fiber reinforced plastic composites, Materials and Design, 28(7), 2008-2014, (2007)
  16. K. Palanikumar A, L. Karunamoorthy B. and R. Karthikeyan., Assessment of factors influencing surface roughness on the machining of glass fiber-reinforced polymer composites, Materials and Design, 27(10),862-871(2006)